Upgraded Tig Welder Miller 250DX

May19
by on May 19, 2020 at 8:51 PM
Posted In: Steven Rhine's Posts
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Last updated on July 10th, 2023

Upgraded Tig Welder to a Miller 250DX

I said so long to the Miller 211 Mig Welder and Diversion 180 Tig Welder and a 1/2 full 150 Bottle of Argon..
(The Rifles Are Still Here!!)

In Exchange Say Hello to a Pristine 2015 Model Year Miller 250DX Liquid Cooled Tig Runner! With Just 230 Hours Run time.

MIller 250DX Tig Welder Arc Time and Cycles

Software Version: 213303
Arc Time: 232 Hours and 3 Mins
Cycles: 49,436

Not Fully Optioned Out Yet!! Soon Very Soon I will be Building a DIY Pulser and Sequencer. Details below! (Moved to Its Own Post)

Miller 250DX Pulser Sequencer Build 2023

Xeltek Superpro 7500 Socket Cover Protector

Jul06
by on July 6, 2023 at 5:08 PM
Posted In: Steven Rhine's Posts
Make a Small Donation: Cash App
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Last updated on July 6th, 2023

I created a  Xeltek Superpro 7500 Socket Cover Protector

When it comes to storing the Xeltek Superpro 7500 While not In Use, I am particularly cautious about not leaving the Adapter Installed. Instead, I opt for a highly secure approach by storing the expensive xeltek adapters, Which cost $135 for a basic GX0001 to upwards of $750-$1,500 for the BGA and Gang Adapters, in a drawer. Given the significant value of the programmer alone, totaling around $2000 USD, I am compelled to take proactive measures, which led me to create a Socket Cover Protector.

Although I’m still a novice in 3D Modeling, I am actively learning and improving along the way. Employing a variety of 3D modeling tools, I embarked on the task of creating a 3D model of the Adapter. However, I encountered a challenge when the pins resulted in a noticeable gap between the Hirose FX2-100S-1.27SV(71) connectors and the top section. Determined to overcome this obstacle, I devoted my efforts to diligently filling in the area and slightly increasing its size to ensure enhanced rigidity. While I recognize that simpler methods might exist, unfortunately, due to time constraints, I couldn’t explore more complex 3D modeling platforms like Fusion 360, freecad, blender, etc.

 

Xeltek Superpro 7500 7500N Socket Adapter 3D Model.

After meticulously refining the 3D model for effortless 3D printing without the need for excessive supports, I imported the Xeltek Superpro 7500 Socket Cover Protector model into the user-friendly Prusa Slicer. Much to my delight, the software swiftly analyzed the design and projected a remarkably efficient printing time of a mere 1 hour and 45 minutes.

Xeltek Superpro 7500 7500N Socket Cover Prusa Slicer

Taking full advantage of one of my reliable Prusa MK3S+ 3D printers, I initiated the printing process. The first and second layers seamlessly adhered, despite this filament’s inconsistent performance, fueling my confidence in the print’s ultimate success. An hour later, upon revisiting the printer, I experienced a surge of satisfaction as I observed that everything was progressing flawlessly as intended. In an effort to minimize waste, I consciously opted to employ this spool of matte filament that proved to be challenging to work with due to its inadequate printing properties and excessive softness, rendering it unsuitable for finished items. However, for the purpose of prototyping, this compromise proved acceptable, effectively preventing the spool from being consigned to the landfill.

After investing 1 hour and 47 minutes of print time I have a finished Cover. The crucial question that remains is: Will it fit?
Xeltek Superpro 7500 7500N Socket Cover On Print Bed

First, let’s compare it to a Xeltek GX0001 Adapter. Dimensionally, it matches up quite well.

The Xeltek GX0001 Adapter Installed On The Superpro 7500 and the Xeltek SP7.5K Without the Adapter.

But WIll it Fit? Yep, it Sure Does Drops Right In.
Xeltek Superpro 7500 7500N Socket Cover Bottom Xeltek Superpro 7500 7500N Socket Cover Installed

I want to emphasize that this is just the first revision, and I’m open to further modifications and have some great ideas. However, at the moment, my limited 3D modeling skills prevent me from implementing those ideas. Nonetheless, I remain humble and receptive to suggestions for improvement and will continue to learn the 3d modeling.

You Can download the Xeltek Superpro 7500 Socket Cover Protector STL File On My Printables.com Profile and Print Your own.

Xeltek Superpro 7500 7500N Socket Cover Protector

If You do not have a 3D Printer and want one I can print you one for a Small Fee + Shipping Contact Me and We Can discuss the Details.

@Xeltek #Xeltek

Another Prusa MK3S Added

May31
by on May 31, 2023 at 10:11 PM
Posted In: Steven Rhine's Posts
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Last updated on July 1st, 2023

Another Prusa MK3S Added To the Print Farm.

Will Fit Right In I Should have time to work on the bench this weekend.

Quick Video

First Print Fail… 2nd Print was Acceptable but not right! The filament i got with it was Crap so to the recycle bin it went.

I tore the extruder down and I noticed that some of the parts were meted from what looks like a failed print and the filament sensor was not working correctly and pinda clamp was held on by a thread.

So I Printed the MK3S+ 3d Printed parts in PETG + a Spare Set Just in case I get #4 and its a MK3/3S also.

Side By Side Left MK3S right MK3S+

All Reassembled width the MK3S+= Extruder parts working as it should now.

Printed a SD Card Holder since i had the PETG loaded.

Steven Rhine’s Personal Blog Info & Updates.

Mar14
Featured Post
by on March 14, 2021 at 4:30 AM
Posted In: Steven Rhine's Posts
Make a Small Donation: Cash App
My Amazon Wish List: Buy Me Somthing From My Wish List
Last updated on June 30th, 2023

Steven Rhine’s Personal Blog Info & Updates

Reminder That This is a Living Blog and Blog Posts Are Subject to Edits and Changes!

Updated: Jan-01-2023
I have shut down the AK Parts Shack it is no more!
Work has begun on Rhine-Labs.com I will soon be accepting mail-in electronics repair and chip programing.

I have seen some of my images floating around on other sights and some tutorials. I am not a copyright snob, I do not mind if people are using my images. But, If you wish to use my Images all I ask is if you use them you must link the source page www.stevenrhine.com. Thank You

#RighttoRepair or #Right2Repair, If I am Dealing with a Company When Repairing a Device, I will assess the company for repeatability and give a Right to Repair Score  On an A to F Scale. “A” Being Full Support to “F” Being Fail! If the company gets an “F” I will list the reasons why. Undetermined means I have either not contacted or checked.

Current Shop Needs… or Wants! (Machine Shop has Taken a Backseat)
2 Decent Vices Possibly Kurt DX6’s or ??
Haimer Zero Master
TTS Tool Holders ER20 & ER16 or IGStool Has US Stock Now
Touch Screen Monitors For The Mill & Lathe
Mesa 7I92H To Try Ethernet Control Of Mill.
Power Drawbar For PCNC 1100
Enclosure For the Tormach PCNC 1100

Machine Shop Things To Do: Updated 02/04/2022 (I have Been Distracted With Life, Covid, And No Gun Shows For a over a Year Now)
Install Mechanical Limit Switches On Lathe. (Not a Priority No Gun Shows For Funding)
Build Electrical Cabinet For Lathe. (Not a Priority)
Mill Out Tool Post Riser For Lathe.
Install Plumbing For Compressed Air.

If this Site Helps You, If You Like What You See, and/or You Just Want to Support My Blog Please Donate via Cash App $slrhine, or Amazon Wish List Gift

No Annoying Ad’s Should Be On This Blog In 2023! I Will try and keep it that way as long as possible but 2022 was hard to just keep the blog going. So far 2023 is looking better already. I may still add a Supporting Vendor Sticky Post But That is About It. I have been focasing more on my you-tube channel than the blog https://www.youtube.com/@Rhine_Labs

Attention Supporting Vendors / Patrons Please Contact Me On Facebook. Link to the right in the link section.. Or Just Click Here! Facebook is the current means of contact to avoid russsian brides and all my long lost nigeriann (miss spelled) relatives!! If you are real I may talk to ya.

Why No Blog Comments Section? Not enough time to sort out the Spammers!

You can Call Me or Leave a Text Message 3 6 0 – 9 7 5 – 3 1 6 5
Message Will Not Be Received If Photos or Media Are Attached.

Programming TSOP56 and QFP100 Chips

Apr28
by on April 28, 2023 at 10:10 PM
Posted In: Steven Rhine's Posts
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Last updated on May 28th, 2023

Programming TSOP56 and QFP100 Chips

Xeltek Superpro Chip Programmer Farm.

Reliability and efficiency are crucial for programming TSOP56 and QFP100 chips. That’s where our Xeltek Superpro 6100N and its CX3021/DX3021 and CX1011/DX1011 socket adapters come in.|
Yes, I can deliver the best programming solutions for your specific needs, whether it’s a large-scale project or just a few chips. You can rely on me for all your programming needs, without worrying about handling the task yourself or dealing with unreliable equipment.

Need chip programming? Let’s talk! Send me a message. Info I will need.
1, Chip Number
2, Package
3, Quantity
4, Will you Supply the Chips Or Will I need to Source Them For You.

If your device is currently in production and available from the manufacturer, have you considered manufacturing production programming for your chips? Having it done at the factory is generally the best option. However, in some cases, extremely long wait times or end-of-life/hard-to-locate/Back-ordered parts make it impossible to have production programming done. Don’t worry – I can help you explore your options and find the best solution for your project. Get in touch with me and let’s discuss your needs.

Example Lots For the Week Of 05/01/2023

50, QFP100 CPLD Chips Xeltek CX3021 / DX3021 Socket Adapter For the Xeltek Superpro 6100N
QFP100 CPLD Chips Xeltek CX3021 / DX3021 Socket Adapter For the Superpro 6100N
48 Shown 2 Programed Samples Sent With Client For Approval.

Video Programming QFP100 Chips on the Xeltek 6100N

This is the Live take Better Audio

40, TSOP 56 Flash Chips Xeltek CX1011 / DX1011 Socket Adapter For the Xeltek Superpro 6100N
TSOP56 Flash Chips Xeltek CX1011 / DX1011 Socket Adapter For the Superpro 6100N
38 Shown 2 Programed Samples Sent With Client For Approval.